While market demand pressurizes manufacturers to improve production efficiencies every day, the manufacturing execution system provides a smart structure for real output execution. Factors like reducing scrap, increasing uptime, and lower costs are the topmost reasons why the MES software market is set to hit $24,344 million by 2025.
Of course, COVID-19 is another factor that you can’t ignore. It turns out to be an accelerator for digitization in many fields that had slowed down before. So, those manufacturers who have already extended digital capabilities to support remote operations have fared better than others. Do you also need to digitize your operation to avoid disruption in the future? Let’s get started with a strategy for your on-premise manufacturing solutions.
Table of Contents
Manufacturing execution system (MES) is an information system that connects, records, and manages the factory floor of dynamic manufacturing processes and data flows. The primary objective of an MES is to ensure the successful execution of manufacturing activitieS and to increase production performance.
A standard MES provides customized data on the manufacturing lifecycle, starting with the release of orders until the finished goods distribution point of the commodity. Like any piece of software, a production solution also comes with a whole bunch of functions, benefits, and workflow that helps business goals. So let’s start with your interest first which is the advantages of a manufacturing information system.
Real-time visual MES data empowers teams, fostering openness, accountability, and responsiveness as it provides,
It also enables line operators to operate better and adapt faster when difficulties occur in work orders and process data management.
MES offers a mechanism for single and multi-site manufacturers to automate business operations by standardizing procedures like,
With that, an open-source manufacturing execution system ensures that everyone acts in the same manner across all plants in multi-site organizations, to prevent duplication and miscommunication.
MES allows for improved regulation and cost-efficiency of all manufacturing execution inputs as,
While you create an unbroken chain of essential information through all manufacturing operations, MES offers a single view of all production processes as,
When you build customized production solutions, it’s easy to get a competitive advantage with maximum flexibility as systems will allow you to,
Here, we are not talking about employee uptime only, but equipment uptime is equally important to manage manufacturing business operations. Production execution system, however, takes care of both as,
Manufacturing execution software strengthens protection and continuity, while production execution solutions integrated with scheduling and maintenance software offers productivity without interrupting the workflow of business as,
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MES is an intensive scheme with multifaceted manufacturing execution capabilities for the plant floor. So let’s see how every flow creates a functional layer!
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By now, you would have an idea that an MES solution is nothing but an information model created by the manufacturing enterprise solutions association (MESA). That generally divides the production system into 3 levels. Here’s the MES architecture in the following table.
What makes the MES framework relevant is that it acts as a practical layer between the ERP and the shop floor process control systems (execution system), offering clarity, consistency, and insight into the real-time workflow.
Also, find out how to bring digital transformation into your business!
While MES is a one-stop solution for the production sector, the value is spent differently in each department by each manufacturing execution feature. Let’s take a look at manufacturing execution system functions.
To provide your employees with a global view of planned production orders and their production routing and execution system including job cards, this function ensures that your entire staff is on the same page and reduces errors due to miscommunication.
As part of the method routing concept, the MES systems list the resource specifications for each manufacturing execution job. It is then moved to the method of ERP or scheduling software solution. This lets you define and monitor the status of your assets and how they are used in the manufacturing process. Manufacturing organizations can handle the allocation and status of resources including equipment, tools, materials, and labor.
Dispatch function is focused on enterprise resource planning (ERP) global guidance tailored to the availability of services, scheduling specifications, and capability. To control the bidirectional flow of output data between the ERP and the workshop in real-time, the manufacturing execution guarantees that output data is still precise, accurate, and up-to-date.
This manufacturing execution software feature helps you to understand how the manufacturing process functions and how it might be expanded. Businesses can define and record key performance indicators (KPIs), conduct predictive production performance analysis, deliver performance tracking, and monitor dashboard displays and datasets.
To minimize downtime and production output interruptions, preventive system maintenance as part of MES can be scheduled more quickly and effectively. To reduce the effect on plant activities, companies can improve the preparation of preventive maintenance practices. Just plan for inevitable repairs without hindering performance, and allow for a seamless flow of production.
One of the important functions of the manufacturing execution process is to manage the production process, including guided work phases and work orders, from order release to work in process (WIP) to finished products. Therefore, manufacturing systems offer support with process routing and operational sequencing to provide complete traceability of output.
You may incorporate this feature directly into the MES system or use external software to overcome regulatory compliance. Integrated quality control in the manufacturing process assists you in the workflows of corrective and preventive action (CAPA), verification, and non-conformance.
You may call this feature the heart of the MES systems as it enables the input of all information, manually or automatically. You can monitor and accumulate important details and, when you need it, retrieve the data quickly. Just collect and store data from end-users, accounts, or computers, on databases or embedded historians.
With this execution system function, you can track each object in the manufacturing process, unique recognition of parts and components, as well as the equipment and workers involved in handling it. Then, from the raw material to the product assembly, you may group final parts or lots with all their corresponding manufacturing execution details.
Production execution systems let you control and use the highest productivity and attributes of workers and services in the most desirable places as you automate manpower. Handle the employees, objects, & activities and monitor the skills they require. This means that, at each stage of the manufacturing execution process, you always have the right people in charge.
Manufacturing execution systems also provide the operators with a quick way to view substantial records as they need them, including manuals, drawings, and notes. This saves time for you and your team by not having to dig for the details you need across file cabinets.
One centralized location in terms of software for everything happening on your shop floor is a smart decision. But is it sufficient always? No. You still have to call up evolutions on a PC or Desktop. To make quick business decisions at any time, anywhere in the world, you still need spatial flexibility like smartphone applications!
Just as mobile access is a rescue for everything in this modern era, the manufacturing industry has also adopted this capability to increase production efficiency and profitability. Mobile access automates almost every process from receiving goods to manufacturing execution work centers. Which results in,
So, how do you get such benefits? Either you can connect the manufacturing execution software to your mobile device and operate from anywhere, or build custom mobile apps for different work areas as mentioned below.
These apps help you to get,
Attendance tracker and management apps handle your employee’s uptime and productivity with,
Your quality assurance team will always be accurate with customizing apps as it helps with,
Now, you might ask if it’s even worth building different production execution system apps for different work areas, so let us assure you that when you build your own customized mobile apps, all the features and functionality works as per your unique business needs. It gives you comprehensive control over the operation.
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Manufacturing Execution Systems (MES) monitors the details of the product and order on the smart factory floor, gathers transactions for reporting to financial systems, and delivers orders and production directions remotely to shop floor employees.
If you need better control, enforcement, and clarity to handle production lifecycle execution with detailed orders, instant data, world-class user experience, and knowledge, your business does need an MES system integrated with the supply chain.
ERP is used to build and maintain the basic plant schedule, while MES is used in real-time to drive the production process by monitoring and reporting on plant operations as incidents occur, to provide an improved user experience.
When you integrate MES with ERP systems, it enables manufacturers to orchestrate work orders and other resource needs. It helps the manufacturing company to minimize unnecessary interruptions and delays with the real-time information exchange.
To achieve real-time insight into manufacturing environments, to quickly recognize mistakes and bottlenecks, to analyze product cycle time and improve production output, to calculate labor utilization and cost, you need an MES.
It’s proved that manufacturing intelligence has evolved with MES over the years, and new systems such as function-specific applications and manufacturing execution mobile apps are beginning to appear as permanent alternatives to the shop floor tech. So, are you still resisting to build MES mobile apps or ready with a plan? We are a native custom mobile app development company to help you with each stage and development process. Just contact us and schedule 30-mins free consultation today!
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